The Smart Andon Manufacturing System is an enterprise-grade, real-time alert and maintenance dispatch solution engineered for modern industrial plants under Lean Manufacturing principles. It bridges the critical communication gap between the shop floor production lines and maintenance teams—drastically reducing downtime and accelerating Mean Time to Respond (MTTR).
This system digitizes the entire incident lifecycle by providing instant visual and audio signaling across multi-display setups, automated work order routing, and detailed breakdown logs. Powered by a high-reliability dual runtime engine, you can run this completely offline as a training sandbox or connect it seamlessly to Google Cloud Firebase for plant-wide distribution.
Key Features:
- Central TV Andon Display Board: Color-coded tower lights (🟢 Normal, 🟡 Warning, 🔴 Line Stop) with multi-tone synthesized sirens.
- Touch-Optimized Operator Terminal: Ergonomic grid layout designed for glove-friendly industrial tablets.
- Rapid Maintenance Workbench: 3-stage standard resolution tracking (New Alert ➔ In-Progress ➔ Normalization).
- Executive Plant KPI Analytics: Live shift output tracking vs daily targets and Pareto anomaly frequency distributions.
- Audit Trail Activity Log: Tamper-evident, real-time logging of system parameters for manufacturing compliance.
Technical Stack & Requirements:
- Frontend: React, TypeScript, Tailwind CSS
- Backend: Node.js (v18 or higher recommended)
- Database: Google Cloud Firestore (Optional for real-time cloud mode, fallbacks to local demo mode seamlessly)
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